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| D14/4 | GENERAL DATA | GD1 |
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INDEX
| SUPREME MODELS | Page |
| ENGINE: | ||
| Piston | GD3 | |
| Piston Rings | GD3 | |
| Cylinder Barrel | GD3 | |
| Ignition Timing | GD3 | |
| Carburetter | GD3 | |
| Bearing Dimensions | GD4 | |
| TRANSMISSION: | ||
| Clutch | GD4 | |
| Sprockets | GD4 | |
| Chain Size | GD4 | |
| Gear Ratios | GD5 | |
| FRAME AND FITTINGS: | ||
| Front Forks | GD5 | |
| Rear Dampers | GD5 | |
| Swinging Arm | GD5 | |
| Bushes | GD5 | |
| WHEELS, BRAKES AND TYRES: | ||
| Wheels | GD6 | |
| Wheel Bearings | GD6 | |
| Brakes | GD6 | |
| Tyres | GD6 | |
| ELECTRICAL EQUIPMENT | GD6 | |
| CAPACITIES | GD7 | |
| BASIC DIMENSIONS | GD7 | |
| WEIGHTS | GD7 | |
| D14/4 | GENERAL DATA | GD2 |
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INDEXcontinued
| Page |
| SPORTS MODELS |
| ENGINE: | ||
| Carburetter | GD8 | |
| FRONT FORKS: | ||
| Bushes | GD8 | |
| WHEELS | GD8 | |
| BASIC DIMENSIONS | GD8 | |
| WEIGHT | GD8 | |
| BUSHMAN MODELS |
| ENGINE: | ||
| Bearing Dimensions | GD9 | |
| Forks | GD9 | |
| Carburetter | GD9 | |
| TRANSMISSION: | ||
| Gear Ratios | GD9 | |
| Chain Sizes | GD9 | |
| BUSHMAN PASTORAL MODELS |
| TRANSMISSION: | ||
| Gear Ratios | GD9 | |
| Sprockets | GD9 | |
| Chain Sizes | GD9 | |
| WHEELS, BRAKES AND TYRES: | ||
| Wheels | GD9 | |
| Tyres | GD10 | |
| ELECTRICAL EQUIPMENT | GD10 | |
| BASIC DIMENSIONS | GD10 | |
| WEIGHTS | GD10 | |
| D14/4 | GENERAL DATA | GD3 |
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| PISTON | |||
| Material | "Lo-ex" aluminium | ||
| Compression ratio | 10 : 1 | ||
| Clearance (bottom of skirt) | 0003800039" | (00960099 mm.) | |
| Clearance (top of skirt) | 0007700078" | (01950198 mm.) | |
| (both measured on major axis) | |||
| PISTON RINGS | |||
| Material | Cast-Iron | ||
| Width | 00970102" | (24632590 mm.) | |
| Depth | 0061500625" | (15621587 mm.) | |
| Clearance in groove | 00025" | (00635 mm.) | |
| Fitted gap (maximum) | 013" | (3302 mm.) | |
| Fitted gap (minimum) | 009" | (2286 mm.) | |
| CYLINDER BARREL | |||
| Material | Close-grained cylinder iron | ||
| Bore size (standard) | 615 mm. | ||
| Stroke | 58 mm. | ||
| Oversizes | 020" & 040" | (508 mm. & 1016 mm.) | |
| Inlet port size | 1" | (254 mm.) | |
| Exhaust port size | 1Ό" | (32 mm.) | |
| IGNITION TIMING (Fixed) | |||
| Crankshaft (before top dead centre) | 165Ί | ||
| Piston (before top dead centre) | 0060" | (1524 mm.) | |
| CARBURETTER (Concentric) | |||
| Type | Amal R626/12 | ||
| Main jet | 160 | ||
| Pilot jet | 25 | ||
| Needle jet size | 105" | (2667 mm.) | |
| Needle position | 3 | ||
| Throttle valve | 3 | ||
| Nominal choke size | 26 mm. | ||
| Throttle slide return spring (free length) | 3-1/16" | (78 mm.) | |
| D14/4 | GENERAL DATA | GD4 |
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| BEARING DIMENSIONS | |||
| Crankshaft bearing (left- and right-hand) | 75 Χ 1875 Χ 5625" | ||
| (1905 Χ 47625 Χ 142875 mm.) | |||
| Crankshaft bearing outer (right-hand) | 17 Χ 40 Χ 12 mm. | ||
| Layshaft bush, left- and right-hand (bore) | 61056115" | (1550715532 mm.) | |
| Gearbox sleeve pinion bearing | 875 Χ 1875 Χ 375" | ||
| (22225 Χ 47625 Χ 9525 mm.) | |||
| Mainshaft final drive gear bush (bore) | 49654975" | (1261112636 mm.) | |
| Mainshaft diameter (gear-side) | 62476250" | (1586715944 mm.) | |
| Mainshaft diameter (drive-side) | 498499" | (1264912675 mm.) | |
| Layshaft diameter (left- and right-hand) | 60956100" | (1548115608 mm.) | |
| Gearbox mainshaft bearing | 625 Χ 15625 Χ 4735" | ||
| (15875 Χ 396875 Χ 111125 mm.) | |||
| Big-end roller (18) | 4 Χ 8 mm. | ||
| Small-end bearing | 5625 Χ 75 Χ 625" | ||
| (142875 Χ 1905 Χ 15875 mm.) | |||
| Gudgeon pin diameter | 56175620" | (1426714275 mm.) | |
| CLUTCH | |||
| Type | Multi-plate | ||
| Number of plates | 7 | ||
| Driving (bonded segments) | 4 | ||
| Driven (plain) | 3 | ||
| Overall thickness of driving plates and segments | " | (3 mm.) | |
| Clutch springs | 6 | ||
| Free length of springs | 1-9/64" | (29 mm.) | |
| Clutch push rod, short (length) | 19982002" | (50755085 mm.) | |
| Clutch push rod, short (diameter) | 186188" | (4724447752 mm.) | |
| Clutch push rod, long (length) | 57785782" | (1467614686 mm.) | |
| Clutch push rod, long (diameter) | 180182" | (457462 mm.) | |
| SPROCKETS | |||
| Engine | 17 teeth | ||
| Clutch | 38 teeth | ||
| Gearbox | 16 teeth | ||
| Rear wheel | 47 teeth | ||
| CHAIN SIZE | |||
| 0500 Χ 0205 Χ 120 links | |||
| D14/4 | GENERAL DATA | GD5 |
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| GEAR RATIOS | |||
| Gearbox(top) | 10 :1 | ||
| (third) | 1301 :1 | ||
| (second) | 1831 :1 | ||
| (first) | 2843 :1 | ||
| Overall (top) | 657 :1 | ||
| (third) | 855 :1 | ||
| (second) | 1203 :1 | ||
| (first) | 1868 :1 | ||
| FRONT FORKS | |||
| Type | Coil spring, hydraulically-damped | ||
| Springs: | |||
| (free length) | 17Ό" | (43.8 cm.) | |
| (spring rate) | 35 lb./in. | ||
| (number of coils) | 82 | ||
| Shaft diameter (top) | 10451046" | (2654326568 mm.) | |
| Shaft diameter (base) | 10001001" | (25425425 mm.) | |
| Sliding tube bore | 11251129" | (2857528677 mm.) | |
| Upper bush (outer diameter) | 11211122" | (2847328499 mm.) | |
| Upper bush (bore) | 10581059" | (2687326899 mm.) | |
| Working clearance | 0013" | (0330 mm.) | |
| Lower bush (outer diameter) | 11181119" | (2839728425 mm.) | |
| Lower bush (bore) | 10001001" | (25425425 mm.) | |
| Working clearance | 00060011" | (01520279 mm.) | |
| Length (upper and lower) | 1" | (254 mm.) | |
| REAR DAMPERS | |||
| Type | Coil spring, hydraulically-damped | ||
| Springs: | |||
| (fitted length) | 57" | (14478 mm.) | |
| (spring rate) | 100 lb./in. | ||
| (colour identification) | Yellow/tan | ||
| SWINGING ARM | |||
| Bush material | Phosphor-bronze | ||
| Bush (outside diameter) | 993994" | (25222524 mm.) | |
| Bush (bore) | 860865" | (21842197 mm.) | |
| Housing diameter | 990991" | (25142517 mm.) | |
| Interference fit on spindle | 0085014" | (215355 mm.) | |
| Spindle diameter | 87358740" | (2218722200 mm.) | |
| D14/4 | GENERAL DATA | GD6 |
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| WHEELS | |||
| Rim size and type (front and rear) | WM1-18 | ||
| Spoke sizes: | |||
| (front, left-hand) | 12 s.w.g. Χ 8-1/16" | (2641 Χ 20478 mm.) | |
| (front, right-hand, inner) | 12 s.w.g. Χ 6½" | (2641 Χ 1651 mm.) | |
| (front, right-hand, outer) | 12 s.w.g. Χ 6-9/16" | (2641 Χ 16669 mm.) | |
| (rear, right-hand) | 10 s.w.g. Χ 7-5/16" | (3251 Χ 201612 mm.) | |
| (rear, left-hand, inner) | 10 s.w.g. Χ 6½" | (3251 Χ 1651 mm.) | |
| (rear, left-hand, outer) | 10 s.w.g. Χ 6½" | (3251 Χ 1651 mm.) | |
| WHEEL BEARINGS | |||
| Front: | |||
| (left-hand) | 15 Χ 35 Χ 11 mm. | ||
| (right-hand) | 17 Χ 40 Χ 12 mm. | ||
| Spindle diameter (at ground portions): | |||
| (right-hand) | 66876692" | (1698516998 mm.) | |
| (left-hand) | 58995904" | (149835149962 mm.) | |
| Rear: | |||
| (left- and right-hand) | 17 Χ 40 Χ 12 mm. | ||
| Spindle diameter (at ground portions): | 66876692" | (1698516998 mm.) | |
| BRAKES | |||
| Front and rear (diameter) | 5½" | (1397 mm.) | |
| Front and rear (width) | 1" | (254 mm.) | |
| Lining thickness | 5/32" | (4 mm.) | |
| Total lining area (front and rear) | 20 sq. in. | (129 sq. cm.) | |
| TYRES | |||
| Size (front and rear) | 300 Χ 18" | ||
| Pressure (front) | 17 p.s.i. | (12 atm) | |
| Pressure (rear) | 22 p.s.i. | (15 atm) | |
| (see also page F12) | |||
| Battery | Lucas 6 volt PUZ5E/11 | ||
| Alternator type | Wipac 1G1768 | ||
| Contact breaker unit | Wipac S0584 | ||
| Ignition coil | Wipac S0769 | ||
| Rectifier | Wipac S2642 | ||
| Bulbs: | |||
| (headlight, main) | 30/24 watt pre-focus | ||
| (headlight, pilot) | 3 watt M.E.S. | ||
| (stop/tail light) | 6/18 watt S.B.C. staggered pin | ||
| (speedometer light) | 06 watt B.A. 7S lug cap | ||
| Horn | Clearhooter HF900 | ||
| D14/4 | GENERAL DATA | GD7 |
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| Petroil proportion | See page A3 | ||
| Fuel tank | 1875 gallons or 225 U.S. gallons | (85 litre) | |
| Gearbox | Ύ-pint | (05 litre) | |
| Front fork (each leg) | -pint | (007 litre) | |
| Wheelbase | 500" | (127 cm.) | |
| Overall length | 775" | (19685 cm.) | |
| Handlebar width | 2775" | (7049 cm.) | |
| Seat height (unladen) | 31" | (7874 cm.) | |
| Overall height (approximate) | 400" | (1016 cm.) | |
| Ground clearance | 675" | (1715 cm.) | |
| Machine (unladen) | 215 lbs. | (975 kg.) | |
| Engine/gearbox unit (less carburetter) | 51 lbs. | (23 kg.) | |
| D14/4 | GENERAL DATA | GD8 |
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for the Supreme models except for the following: | |||
| CARBURETTER | |||
| Concentric R626/13 | |||
| FRONT FORKS | |||
| Shaft diameter | 12481249" | (31703172 mm.) | |
| Sliding tube bore | 14751477" | (37463751 mm.) | |
| BUSHES | |||
| Upper bush (outside diameter) | 1475014755" | (3746537477 mm.) | |
| Upper bush (bore) | 12501251" | (3175031775 mm.) | |
| Working clearance | 00010003" | (00250076 mm.) | |
| Length | 2 " overall | (285 mm.) | |
| Lower bush (outside diameter) | 14731474" | (37443741 mm.) | |
| Lower bush (bore) | 1248512495" | (3171431737 mm.) | |
| Working clearance | 00010004" | (00250102 mm.) | |
| Length | 1Ό" overall | (3175 mm.) | |
| WHEELS | |||
| Spoke sizes: | |||
| (front, left-hand) | 12 s.w.g. Χ 6-21/32" | (2641 Χ 169069 mm.) | |
| (rear, right-hand) | 10 s.w.g. Χ 6-9/16" | (3251 Χ 166687 mm.) | |
| BASIC DIMENSIONS | |||
| Seat height (unladen) | 305" | (7747 cm.) | |
| Handlebar width | 23" | (5842 cm.) | |
| Overall height (approximate) | 375" | (9525 cm.) | |
| WEIGHT | |||
| Weight | 221 lbs. | (10024 kg.) | |
| CAPACITY | |||
| Front forks (each leg) | pint | (0175 litre) | |
| D14/4 | GENERAL DATA | GD9 |
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for the Supreme models except for the following: | |||
| BEARING DIMENSIONS | |||
| Forks | As Bantam Sports models | ||
| CARBURETTERS (Concentric) | |||
| Type | Amal R626/12 | ||
(Standard D14 Bushman models) | |||
| GEAR RATIOS | |||
| As Bantam Supreme models | |||
| CHAIN SIZES | |||
| Transmission | 500 Χ 0205" Χ 120 links | ||
(D14 Bushman Pastoral models) | |||
| GEAR RATIOS | |||
| Gearbox | As Bantam Supreme models | ||
| Overall(top) | 810 :1 | ||
| (third) | 1054 :1 | ||
| (second) | 1483 :1 | ||
| (first) | 2303 :1 | ||
| SPROCKETS | |||
| Rear wheel | 58 teeth | ||
| CHAIN SIZES | |||
| Transmission | 500 Χ 0205" Χ 126 links | ||
| WHEELS | |||
| Rim size and type (front) | WM1-19 | ||
| Rim size and type (rear) | WM2-19 | ||
| Spoke size: | |||
| (front, left-hand) | 12 s.w.g. Χ 8 " | (2641 Χ 22542 mm.) | |
| (front, right-hand, inner) | 12 s.w.g. Χ 7-1/16" | (2641 Χ 17938 mm.) | |
| (front, right-hand, outer) | 12 s.w.g. Χ 7" | (2641 Χ 1778 mm.) | |
| (rear, left-hand) | 10 s.w.g. Χ 6-29/32" | (3251 Χ 17542 mm.) | |
| (rear, right-hand) | 10 s.w.g. Χ 8Ύ" | (3251 Χ 22225 mm.) | |
| D14/4 | GENERAL DATA | GD10 |
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| TYRES | |||
| Size (front and rear) | 300 Χ 19" | ||
| Pressure (front) | 17 p.s.i. | (12 atm) | |
| Pressure (rear) | 22 p.s.i. | (15 atm) | |
| Alternator type | Wipac 1G1791 | ||
| Contact breaker unit | Wipac S0584 | ||
| Ignition coil | Lucas 3E.T. | ||
| Bulbs (headlight, main) | 24/24 watt pre-focus | ||
| (The battery, rectifier, headlight pilot bulb and horn are not fitted to these models) | |||
| Overall length | 78" | (198 cm.) | |
| Handlebar width | 285" | (72 cm.) | |
| Seat height (unladen) | 305" | (775 cm.) | |
| Ground clearance | 10" | (25 cm.) | |
| Overall height (approximate) | 405" | (103 cm.) | |
| Machine (unladen) | 222 lbs. | (1005 kg.) | |